Mobile Crushers | Aggregate & Mining Crushing

1. Crusher Unit

The crusher unit is the core component of a mobile crusher. It is responsible for breaking down large rocks and materials into smaller, more manageable pieces. The most common types of crusher units used in mobile crushing plants include:

• Jaw Crushers: Suitable for primary crushing of hard and abrasive materials in mobile crushing plant.
• Cone Crushers: Ideal for secondary and tertiary crushing of medium-hard materials.
• Impact Crushers: Used for processing softer materials and recycling applications.
• Sand Crushers: Used for fine aggregate and sand shaping.
• Gyratory Crushers: Suitable for handling high-capacity crushing operations in a semi mobile stone crushing plant.

2. Chassis and Mobility System

Mobile crushers are mounted on a chassis equipped with wheels or tracks, allowing for easy movement and transportation. Wheeled models are suitable for stable surfaces and easy relocation, while tracked models offer enhanced maneuverability on rough or uneven terrain.

3. Feed Hopper

The feed hopper is where raw materials are loaded into the crusher. It ensures a consistent feed into the crusher unit, optimizing processing efficiency. The feed hopper can receive raw materials from excavator and material feeder and can temporarily store raw materials for mobile crushing plant.

4. Conveyor Systems

Belt conveyor systems transport crushed materials from the crusher unit to stockpiles or other processing stages. Our mobile crushing and screening plants ensure continuous material flow and efficient handling throughout the crushing process.

5. Power System

Mobile crushers are powered by diesel engines or electric motors, providing the energy needed to operate the crusher unit and other components of the machine. This system can provide dual power for a mobile stone crushing and screening plant.

6. Control System

The control system of mobile stone crushing plant allows operators to manage and adjust the operation of the mobile crusher. Advanced models feature automated controls, remote monitoring, and diagnostic capabilities, enhancing efficiency and ease of use.

1. Construction & Demolition Waste Recycling

Mobile crushers are widely used in construction and demolition projects to crush concrete, asphalt, and other construction debris into reusable materials. Our mobile construction waste crushers help reduce waste and promote sustainable construction practices.

2. Mining and Quarrying Crushing

In the mining and quarrying industries, mobile crushers are used to process raw materials such as minerals, ores, and aggregates. Our mobile crushing and screening plant streamline the extraction process and ensure efficient use of resources. Our mobile stone crushers can work as mobile mining crusher and mobile aggregate crushers to process iron ore, gold ore, copper ore, coal, river pebble, limestone, granite, basalt, and more.

3. Road and Railway Construction

In road construction projects, mobile crushers are used to produce aggregate materials for road base, asphalt, and concrete. Our mobile aggregate crushers ensure high-quality materials are readily available for construction activities. Our mobile stone crushers can crush concrete, basalt, limestone, and more.

Choosing between a mobile jaw crusher, mobile impact crusher, mobile cone crusher and mobile sand crusher depends on the material you are processing, the output size you require, and the stage of crushing. Each type of mobile crusher is designed for specific tasks and excels in certain applications. Below is a comparison to help you decide which is best suited for your needs.

Feature	Mobile Jaw Crusher	Mobile Impact Crusher	Mobile Cone Crusher	Mobile Sand Crusher
Primary Use	Primary crushing	Secondary/recycling	Secondary/tertiary crushing	Sand and fine aggregate
Material Hardness	Hard, abrasive materials	Soft to medium-hard materials	Hard, abrasive materials	Medium-hard to hard materials
Feed Size	Largest (up to 1500 mm)	Medium (up to 800 mm)	Smaller (up to 300 mm)	Small (up to 50 mm)
Output	Coarse material	Fine, uniform material	Fine and graded material	Sand, fine aggregate
Applications	Mining, quarrying	Recycling, demolition	Aggregate production	Sand production, fine shaping
Particle Shape	Irregular, coarse	Cubic, well-shaped	Uniform, well-graded	Very fine and cubic
Operating Costs	Low	Moderate	Moderate	High
Wear & Tear	Minimal	High	Moderate	High